Glossary

ANCHOR AXIAL LOAD BASE
BAND STRAP BOLTED CALCIUM SILICATE
CELL SIZE CHANNEL CLAMP CLOSED CELL CONTENT
COLD SHOE COMBUSTIBILITY COMPRESSIVE STRENGTH
CRYOGENIC CRYOGENIC PIPE SUPPORT DIMENSIONAL STABILITY
ELASTIC LIMIT ELONGATION FABRICATION
FIRE TEMP FLEXURAL STRENGTH FROTHING PROCESS
GALVANIZING GAP GUIDE
HANGER HOT DIP GALVANIZING HOT SHOE
HVAC SYSTEMS INNER THRUST RING INSERTS
K-FACTOR LAYERING SYSTEM LIGHT INDUSTRIAL
LINEAR EXPANSION COEFFICIENT MEAN SPECIFIC HEAT MECHANICAL CONTRACTORS
MODULUS OF ELASTICITY MONOLAR MASTIC PIPE SUPPORT
POLYURETHANE FOAM PROPORTIONAL LIMIT PROTECTION SHIELD
RATE OF RISE RIGID URETHANE FOAMS ROLLER BASE
SEMI-RIGID URETHANE FOAM SHEAR STRENGTH SLIDE PLATE
SOLVENT RESISTANCE SOUND ABSORPTION SPECIFIC HEAT
STOPS STRAIN STRESS
TENSILE_STRENGTH THERMAL CONDUCTIVITY WATER ABSORPTION
WATER VAPOR TRANSMISSION YIELD POINT YIELD STRENGTH

Anchor: A pipe support used to restrict the pipe movement at a particular location.

Axial Load: The component of load acting along the length of a pipe exerted by the piping system during its expansion, contraction, or movement.

Base: The component of load acting along the length of a pipe exerted by the piping system during its expansion, contraction, or movement.

Band Strap: The metallic component of piping support wrapped around the protection shield to keep the assembly intact and provide the support necessary friction

Bolted: The piping support assembly clamped together using bolts rather than band straps.

Calcium Silicate: An incombustible insulation material utilized in Hot line supports. (see catalog)

Cell Size: The average cell diameter in microns (m) (ASTM D2842)

Channel Clamp: A special type of fabricated hold down clamp consisting of two plates and bolted at three places. (See Pipe Shields Model No. G2000)

Closed Cell Content: The percentage of a foam consisting of closed no-interconnecting cells. (ASTM D2856)

Cold Shoe: A type of assembly used to give necessary support to a piping system while not dissipating cryogenic temperatures of the piping system at a certain point. (see catalog)

Combustibility: A measure of the resistance of a material to flame or high heat source. (Laboratory testing methods for this property are not intended to reflect the hazards presented by rigid urethane foam or any other material under actual fire conditions.)

Compressive Strength: The maximum compressive stress which a material is capable of sustaining. It is calculated from the maximum load during a compression test and the original cross-sectional area of the specimen. It is expressed in psi.(ASTM D1621)

Cryogenic: A state of materials at very low temperatures (below -150ºC, -238ºF or 123K)

Cryogenic Pipe Support: (also known as cold shoe) A type of assembly used to give necessary support to a piping system while not dissipating cryogenic temperatures of the piping system at a certain point. (see catalog)

Dimensional Stability: Change in dimensions of a specimen on exposure to various environments is called Dimensional Stability. It can be expressed as a % volume change or a linear change in dimensions. (ASTM D2126)

Elastic Limit: It is the greatest stress which a material is capable of sustaining without any permanent strain remaining after complete release of the stress.

Elongation: The increase in gage length of a tension test specimen usually expressed as a percentage of original gage length. (ASTM D1623)

Fabrication: A process in which material is cut to certain size and molded into different required shapes.

Fire Temp: An incombustible insulation material having high density and compressive strength used in Hot line supports. (see catalog)

Flexural Strength: The maximum stress in the outer fiber at the moment of crack or break (expressed as psi) (ASTM D790)

Frothing Process: A method of pouring the liquid ingredients of urethane foam in which partial extrusion takes place before the polymerization reaction begins. In appearance, frothed foam is like shaving cream from an aerosol can.

Galvanizing: An electromagnetic process of protecting metallic surfaces from corrosion or rust. This process is also known as electroplating.

Gap: The spacing at the junction of upper and lower cradles or clamps of the pipe shoe assembly.

Guide: A pipe support utilized to restrict the lateral movement of a piping system at a certain location.

Hanger: A type of pipe support consisting of a clamp in which the piping system is upheld from an upper portion rather than from the base. This type of pipe support is available with or without insulation.

Hot Dip Galvanizing: A process of protecting metallic surfaces from corrosion or rust by dipping the materials for a certain period in boiling chemicals.

Hot Shoe: A type of assembly used to give necessary support to a piping system while not dissipating elevated temperatures of the piping system at a certain point. (see catalog)

HVAC Systems: A distribution system that is used for cooling or heating the building or facility. (see catalog)

Inner Thrust Ring: It is a plate welded to the outer arch of a pipe to restrict the sliding of the insulation assembly against the pipe wall.

Inserts: The insulation material, usually of higher compressive strength, joined to the existing insulation in order provide reinforcement to a pipe support.

K-Factor: Numerical representation of Thermal conductivity (See Thermal Conductivity).

Layering System: A procedure of dividing insulation thickness into smaller increments of layers for total insulation thickness above 3.5″.

Light Industrial: A light industrial facility could be an airport or hospital where supports are used for heating water, cooling water and also could be used for some low pressure steam lines

Linear Expansion Coefficient: It is the ratio of the change in length per degree temperature change to the original length (ASTM D696).

Mean Specific Heat: It is the quantity of heat required to change the temperature of a unit mass of a substance one degree, measured as the average quantity over the temperature range specified (ASTM C351)

Mechanical Contractors: Mechanical contractors installs the plumbing, ventilation, air conditioning, heating, and refrigeration systems in buildings. They usually work under the General Contractor to take care of all the Mechanical systems of the project.

Modulus of Elasticity: It is the ratio of stress to corresponding strain below the proportional limit. Since rigid foams do not conform to Hooke’s Law throughout their elastic range, a “tangent modulus of elasticity” is used – the tangent having the slope of the greatest part of the curve that follows Hooke’s Law (expressed in psi).

Monolar Mastic: A type of coating used to protect polyurethane surface from moisture permeation.

Pipe Support: An assembly used to uphold a piping system at desired location.

Polyurethane Foam: The insulation material available in a variety of densities used in cold and cryogenic lines. (see catalog)

Proportional Limit: It is the greatest stress which a material is capable of sustaining without any deviation from the proportionality of stress to strain (Hooke’s Law)

Protection Shield: The metallic component of piping support wrapped directly around the insulation in order to keep the assembly intact and provide necessary protection to the insulation.

Rate of Rise: Rate of Rise is the rate at which the volume of a foaming system changes under standard conditions. (ASTM D2237)

Rigid Urethane Foams: These include a variety of foams having a wide range of properties. Densities range from 60 lb / ft to below 1 lb / ft and the properties change with densities. Rigid Urethane foams have, in general, low elongation (<10%), and a low elastic limit (<10%). They can be crushed and will not recover if compressed beyond their elastic limit.

Roller Base: A pipe support assembly utilized to allow axial movement of a piping system by using rollers instead of slide plates. Usually, these rollers are attached to the base of pipe supports to allow necessary movement as the piping system expands or contracts. (See PT&P standard drawing ICS-RB-100.)

Semi-Rigid Urethane Foam: It is a term often applied to low density (<2 lb / ft) rigid urethane foams and other foams having more flexibility.

Shear Strength: It is the maximum shear stress a material is capable of sustaining. It is calculated from the maximum load during a shear test and is based on the original dimensions of the cross-sections of the specimen. (ASTM C273)

Slide Plate: An assembly of two plates utilized to reduce the coefficient of friction between their contact surfaces. Usually, these plates are attached to the base or sides of pipe supports to allow necessary movement as the piping system expands or contracts.

Solvent Resistance: Solvent Resistance is the percent change in volume or the weight pick up of solvent per ft of foam on immersion in a solvent. (ASTM D543)

Sound Absorption: It is the fraction of the incident sound that is absorbed by the material. (ASTM C384)

Specific Heat: (See Mean Specific Heat)

Stops: Materials used to restrict the sliding of the insulated support assembly against the pipe and clamp surfaces.

Strain: It is a measure of the change, due to force, in the size or shape of a body compared to its original size or shape. Strain is a non dimensional quantity, but it is frequently expressed in inches per inch (meters per meters) (ASTM D790)

Stress: It is the intensity at a point in a body of the internal forces or components of force that act on a given plane through the point (expressed as psi). It is calculated on the original dimensions of the specimen before it is tested. (ASTM D790)

Tensile Strength: It is the maximum tensile stress which a material is capable of sustaining. Tensile Strength is calculated from the maximum load carried to rupture during a tension test and the original cross-sectional area of the specimen (ASTM D1623)

Thermal Conductivity: It is the rate of heat flow, under steady conditions, through unit area, per unit temperature gradient in the direction perpendicular to the area. Thermal Conductivity is usually expressed in English units as BTU’s per square foot per hour per degree Fahrenheit for a thickness of one inch. (ASTM C518)

Water Absorption: It is the amount of water a specimen picks up on total immersion in water over a specified time. Water absorption is usually expressed as lbs.-water / ft of foam or as percent of the total foam weight. (ASTM D2842)

Water Vapor Transmission: It is the rate at which moisture will pass through a homogeneous material. The rate may vary on exposure conditions. Water Vapor Transmission is usually expressed as “per-inches” which is the grains of water transmitted per square foot per hour per inch differential of mercury for a one inch specimen thickness. (ASTM C355)

Yield Point: Yield Point is the first stress in a material (less than the maximum attainable stress) at which an increase in strain occurs without an increase in stress. ASTM D1621

Yield Strength: It is the stress at which a material exhibits a specified limiting deviation from the proportionality of stress to strain. The deviation is expressed in terms of strain. Since low density rigid urethane foam exhibits a definite yield point, the yield strength is the stress at this point. High density rigid urethane foams do not exhibit a yield point so the yield strength is the stress at which there is marked deviation from the proportionality of stress to strain. An offset method can also be used (usually at a strain of 0.2%)

“Finger Joint” for Howard Franklin Bridge

“Finger Joint” for Howard Franklin Bridge
“Finger Joint” for Howard Franklin Bridge

The picture above shows a 20 foot section of a “Finger Joint” expansion assembly produced by PT&P for the Howard Franklin Bridge from Tampa to St. Petersburg in Florida.

This section is assembled and ready for shipment. Note the galvanized finish on everything except the temporary shipping bars. Each assembly includes four sections having a total weight of 11,227 lb. The fingers on this bridge are tapered to minimize tire damage to vehicles.

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Tanks Mounted on Trucks

Tanks Mounted on Trucks
Tanks Mounted on Trucks

The picture above show the replacement of a tank mounted on a truck by the Sweco Fab division of Piping Technology & Products, Inc. In this case the customer delivered the damaged tank to our site so measurements of the mounting could be obtained. The old tank (upper left) was damaged beyond repair when a vacuum was inadvertently created inside the tank.

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Flue Gas Duct Damper

 

Flue Gas Duct Damper
Flue Gas Duct Damper

This damper was fabricated from a combination of 304 stainless steel and Inconel®. It is designed as a shut-off damper to control the flow of flue gas in an ammonia plant. The damper will be connected to a motor-driven control system by the linkage shown in the picture. The overall dimensions are 10′ x 6′ with a weight of 2,200 lb. It was painted with standard inorganic zinc primer and top coat per customer specifications. The damper went through visual inspection, dye-penetrant, and functional testing before being shipped to the customer. Refractory lining, utilized to withstand the high temperatures, will be added during installation.

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Bellmouth Reducers

Bellmouth Reducers
Bellmouth Reducers

The picture above shows four bellmouth reducers which have just received the final coat of a special paint. These are components of the cooling water piping system designed for large, new petrochemical complex. The bell shape is a segment of an ellipse chosen to function as a vortex breaker during high velocity flow.

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Spectacle Blinds for 60” Pipe

 

Spectacle Blinds for 60” Pipe
Spectacle Blinds for 60” Pipe

Pictured above are spectacle blinds. Piping Technology & Products, Inc. builds these for any pipe size up to 60”. A variety of metals can be used including carbon steels, stainless steels or exotic alloys depending on the pressure rating required and the environment where they must function.

Do you need any spectacle blinds for an upcoming project? Let us price it for you today!

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Specially Designed and Fabricated Tanks

Specially Designed and Fabricated Tanks
Specially Designed and Fabricated Tanks

Shown above is one of three neutralization tanks engineered and fabricated by Sweco Fab, Inc. This particular tank is being shipped to the paint contractor for painting and special interior coating.

These tanks are 12 feet in diameter, 39 feet 7 inches high, and have a storage capacity of 25,000 gallons. Special features requested by the client include clips welded on the interior for mounting of headers.

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ASME Code Surge Protection Vessel

 

ASME Surge Protection Code Vessel
ASME Surge Protection Code Vessel

The photograph above shows a surge protection vessel fabricated to ASME code specifications by Sweco Fab, Inc. This vessel was purchased by a major Houston E&C firm for export to an overseas project.

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Launcher and Receivers

Launcher and Receivers
Launcher and Receivers

The photograph above shows a launcher-receiver designed to be installed in a six inch pipe to launch and receive pipeline pigs. Pigs can be used for cleaning or for separation of two products in the same pipeline. This launcher-receiver was one of two built by the SWECO Fab, Inc. division of Piping Technology & Products, Inc. for a major Gulf Coast Refinery.

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Sweco Fab, Inc. Aids in the Expansion of Sims Bayou

Carbon Steel Tank
Carbon Steel Tank

Pictured above is one of the six identical tanks Sweco Fab, Inc. supplied for the expansion of City of Houston’s Sims Bayou Waste Treatment Plant.

These carbon steel tanks are rubber lined and have a special paint outside. Each tank has 6,000 gallon capacity.

Do you require ASME pressure vessels or tanks? Let us price them for you today!

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Orifice Plates

Orifice Plates
Orifice Plates

The picture above shows special components of today’s piping systems. At the top are two rings with machined surfaces required to help seal the system when operating at high pressures. Rings and spacers can be fabricated from a variety of metals including carbon steels, stainless steels, alloys such as Inconel®, Hastelloy or Titanium. The choice of materials depends on the temperatures and pressures the system is designed for. Holes can be drilled to produce bleed rings which relieve pressure slowly. The above picture shows orifice plates which are made from the same materials.

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Wet Air Fan Cyclone for High Density Polyethylene Project

Wet Air Fan Cyclone for High Density Polyethylene Project
Wet Air Fan Cyclone for High Density Polyethylene Project

Sweco Fab, Inc., a wholly subsidiary of Piping Technology & Products, Inc., and an ASME and API code vessel shop recently unveiled their design of a wet air fan cyclone for a new high density polyethylene project.

The barrel, which is a twenty-one feet long, tapers upward from a twelve-inch diameter base to a six foot diameter top. Ears on the exterior of the barrel are provided for support and alignment. Air inlet is designed to mate with other components forming part of the process equipment. The fan cowling has outboard ears to facilitate ease of test, assembly and maintenance. The cyclone was rolled and formed from ¼ inch carbon steel and weighs 4,000 lb.

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Gas Torches

Gas Torches
Gas Torches

The photograph above shows a computer-controlled bank of gas torches used to burn patterns of small components from large metal plates. The geometry of the components is used to program the computer. The metal plate is on a “water table” which catches the melted material to be utilized in the national program to conserve natural resources.

Piping Technology & Products, Inc. supplies hardware, pipe supports, expansion joints and other fabricated items for petrochemical, paper and electric power plants throughout the U.S. and overseas.

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Pig Launcher & Receivers for MTBE Plant

Pig Launcher & Receivers for MTBE Plant
Pig Launcher & Receivers for MTBE Plant

The picture above shows two views of launcher-receivers loaded on a truck. These devices are installed in pipelines to launch and receive pipeline pigs. Pigs can be used for cleaning or for separation of two products in the same pipeline. Modern pigs with sensing devices are used in old pipelines to look for damage or corrosion problems. These launcher-receivers part of several being built by the SWECO Fab, Inc. division of Piping Technology & Products, Inc. for a large MTBE plant in Saudi Arabia.

In need of some pig launchers and receivers for an upcoming project? Let us price one for you today!

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Complete Duct System for Food Processing Plant

Complete Duct System for Food Processing Plant
Complete Duct System for Food Processing Plant

Sweco Fab, Inc. designed and fabricated a complete duct system for a major engineering and construction firm in Houston.The project is a carbon dioxide facility for a food processing plant being constructed in Massachusetts.

Two unique features of the 96” ID fabrication are the very light materials with close tolerances and the painting system for food grade product.

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120” Diameter Carbon Steel Storage Vessel

120” Diameter Carbon Steel Storage Vessel
120” Diameter Carbon Steel Storage Vessel

Pictured above is a deaerator built by Sweco Fab, Inc. and is destined to go into service for one of the larger chemical companies at their Plaquemine, Louisiana Fields.

The upper vessel shown is a 120” diameter 304L stainless unit connected to a 144” carbon steel storage tank of approximately 38,000 lb.

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SWECO Builds Tanks to Supply Fuel by Helicopter

Sweco Fab, Inc., PT&P’s ASME code pressure vessel shop, is building its third order for stainless steel tanks used to transport diesel fuel to off-shore platforms by helicopter.  Special calculations were required to verify the air-worthiness of the skid-mounted tanks.

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NASA Space Station Service Module Mock-up

NASA Space Station Service Module Mock-up
NASA Space Station Service Module Mock-up

Sweco Fab, Inc., the ASME CODE fabrication subsidiary of PT&P, built the forward section of an International Space Station service module for NASA in Fall, 1999. The main purpose for the full-scale mock-up service module will be to replicate the International Space Station for use in astronaut training at NASA’s Neutral Buoyancy Lab (NBL).

The Neutral Buoyancy Lab, located at the Sonny Carter Training Facility near NASA Houston Johnson Space Center (JSC), is a large pool of water used in astronaut training to simulate the gravity conditions in space. The forward section manufactured by Sweco Fab, Inc., a wholly owned subsidiary of Piping Technology & Products, is made up of ASTM A-304L material and weighs approximately 2500 lbs. The unit was on display at NASA’s Inspection Day 1999 and will soon be employed in International Space Station astronaut training.

Jack Stand

Jack Stand
Jack Stand

The photograph above shows unique jack stands designed to support stainless steel pipe. The top, which connects to the pipe at elbows, is fabricated from stainless steel. The bottom, which can be used to adjust the height, is fabricated from carbon steel and the galvanized. The two dissimilar materials are separated by a polyurethane[pdf] isolation block which is painted for protection.

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Pipeline of the Future Museum Exhibit

Pipeline of the Future Museum Exhibit
Pipeline of the Future Museum Exhibit

The photograph above shows the entrance of the “Pipeline 2000” exhibit at Houston’s Museum of Natural Science

This part of the exhibit was fabricated by SWECO Fab, Inc. a division of Piping Technology & Products, Inc. of Houston, Texas.

Galvanized Knee Braces

Galvanized Knee Braces
Galvanized Knee Braces

The picture above is of galvanized knee braces. Piping Technology & Products, Inc. can meet most any fabrication requirement requested in any industry, i.e. refineries, chemical plants, power plants, etc.

In need of knee braces? Let us price them for you today!

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Pig Launchers and Receivers for Separation Project

 

Pig Launchers and Receivers for Separation Project
Pig Launchers and Receivers for Separation Project

SWECO Fab, Inc. manufactured eight 8″ and four 10″ pig launchers and receivers for a separation project off the West Coast of Africa. The products were immediately put to use for placement and removal of pigs. These launchers and receivers were designed with quick opening doors and R.T.J flanges at 2300 psig, built to ASME, Sect. VIII, Div. 1 and D.N.V. inspected.

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ASME Catalyst Storage Bins

ASME Catalyst Storage Bins
ASME Catalyst Storage Bins

Sweco Fab, Inc., the ASME code fabrication shop of Piping Technology & Products, Inc., designed and built eleven Catalyst storage bins for a large chemical company in Geismer, Louisiana. The catalyst storage bins were fabricated from 304 stainless steel and designed for 6 psig @ 300oF.

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16’ Dia. x 20’ Carbon Steel Storage Tank

16’ Dia. x 20’ Carbon Steel Storage Tank
16’ Dia. x 20’ Carbon Steel Storage Tank

Dual cranes are required to lift the pictured 16’ x 20’ Carbon Steel Storage Tank to a flatbed eighteen-wheeler for transportation to the paint yard.Upon completion of painting and lining it will be shipped to a major producer of caustic soda in Corpus Christi, South Texas Area.

This is one of many (similar type) tanks and pressure vessels supplied for a recent plant expansion.

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48" Diameter x 96" S/S Vertical Carbon Steel Filter Vessels

 

48" Diameter x 96" S/S Vertical Carbon Steel Filter Vessels
48" Diameter x 96" S/S Vertical Carbon Steel Filter Vessels
48" Diameter x 96" S/S Vertical Carbon Steel Filter Vessels
Vessels

Sweco Fab, the ASME fabrication shop of Piping Technology & Products, Inc., specially designed and manufactured three steel, rubber-lined vessels for a MTBE manufacturer located in Deer Park, TX.

The carbon steel filter vessels were designed with rubber linings in order to help prevent or delay corrosion within. The vessels are 48″ diameter x 96″ s/s vertical and built to ASME. All vessels underwent hydrostatic testing in order to detect leaks (see Figure 2).

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108" I.D. x 144" T-T Vessel

108" I.D. x 144" T-T Vessel
108" I.D. x 144" T-T Vessel

Sweco Fab, Inc., the ASME code fabrication shop for Piping Technology & Products, Inc., specially designed and fabricated a 108″ I.D. x 144″ T-T vessel for the Texas A&M University. The “Aggie Vessel” will be used for special research project at the university. A 24″ T-bolt closure was used for access to the vessel and two stiffner rings were installed to withstand vacuum application. Unique internal design was also applied to facilitate special equipment installation. Helium leak test at 1×10-6 cc/sec will be performed to detect leakage.

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Stainless Steel Stanchions for a Power Company

Stainless Steel Stanchions for a Power Company
Stainless Steel Stanchions for a Power Company

Piping Technology & Products, Inc. provided 35 stainless steel stanchions for pipe sizes 4 to 18 inches for a power company in Alabama.

The ends of the stanchions have shop-cut end connections that will allow field welding without any modifications by site personnel. Some stanchions were provided with straight pipe connections and others were provided with elbow connections. The minimum height requirement provided for a centerline height equal to approximately 16″ while the maximum pipe centerline was required to be at approximately 58 &frac12;”. The stanchions were designed at 1100°F and sustained a maximum design load of 18,000 pounds. The stanchion base plates are 304 stainless steel and the tubes are constructed of A240 GR.304 seamless pipe.

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1,000 Standard Pipe Supports for Corrosive Environment

1,000 Standard Pipe Supports for Corrosive Environment
1,000 Standard Pipe Supports for Corrosive Environment

Piping Technology & Products, Inc., designed and fabricated over 1,000 standard pipe supports for a chemical agent disposal facility. These supports are to be used in a corrosive environment, therefore a unique, off white coating known as chemical resistant epoxy was used to cover the carbon steel, structural members.

The hardware was hot dipped galvanized, but in some cases, the u-bolts were coated with neoprene. Frames, guides, cantilever and axial stop supports comprised of the bulk of the material, however other support assembly components included rod hangers, clamped shoes and riser clamps.

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20" Stainless Steel Suction Strainer

20" Stainless Steel Suction Strainer
20" Stainless Steel Suction Strainer

Sweco Fab, the ASME fabrication shop of Piping Technology & Products, Inc., specially designed and manufactured two 20″ OD x 36″ long, suction strainers for a chemical plant in Louisiana.

The strainers, which were fabricated from SS32, each weigh 1,300 pounds. They were designed at 300 psig and 600° F and built to ASME code. In order to insure quality of the welds, PT&P’s Q.C. inspectors 100% x-ray tested butt welds of longitudinal seams and circumference seams, head to shell. Other pressure containment welds were dye penetrant examined. The unit, as a whole, was hydrotested at 390 PSIG.

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4" Pig Launchers and Receivers for a Water Reclamation Plant

4" Pig Launchers and Receivers for a Water Reclamation Plant
4" Pig Launchers and Receivers for a Water Reclamation Plant

Sweco Fab, Inc. manufactured 4″ pig launchers and receivers for a water reclamation plant in Savage, Maryland.

These launchers and receivers are to aid in the utilization of an oxidation ditch activated sludge process designed for nitrification / de-nitrification and phosphorous removal. The design consists of components such as T-bolt closures, side outlet tees and 4″, 150-psi flanges with protectors. After being built to ASME, Sect. VIII, Div. 1, the launchers and receivers were shop prime painted to prevent against corrosion.

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Sludge Tank Vent Ducts

Sludge Tank Vent Ducts
Sludge Tank Vent Ducts

Sweco Fab, Inc. recently designed and manufactured sludge tank vent ducts for a development project in Chad, Africa.

Due to the thin wall and height of the cylinder shell it was required to add a stiffing ring between the cylinder shell and flange. Each duct was 12 ¼” I.D. x 104 7/8″ high and weighed approximately 96 pounds. They were painted inside and out per System 6E grey color.

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Pig Launchers and Receivers for Venezuela

Pig Launchers and Receivers for Venezuela
Pig Launchers and Receivers for Venezuela

Sweco Fab, Inc. designed and manufactured pig launchers and receivers for an oil and gas exploration and production company in Venezuela.

The launchers and receivers are designed with a 6 line and 8 barrel at 60 long with a 4 kicker, ¾ in. P.I., 2 vent and drain design per ASME B31.4. They are made to withstand 1480 PSIG at 100ºF and can accommodate 15 pigs. They were painted inside and out per System 6E grey color and included simple skid, MTR, N.D.E., and flange protectors.

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6′ x 13 ½’ Steel Pipe Support Structure

6' x 13 ½' Steel Pipe Support Structure
6' x 13 ½' Steel Pipe Support Structure

This 6′ x 13 ½’ pipe support structure is made of carbon steel and also includes beams, plates, and angles. Several of these structures were made for sites in Texas that convert landfill gas to energy.

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58 Large Diameter Floating Rings for a Refinery in Saudi Arabia

58 Large Diameter Floating Rings for a Refinery in Saudi Arabia
58 Large Diameter Floating Rings for a Refinery in Saudi Arabia
58 Large Diameter Floating Rings for a Refinery in Saudi Arabia
Welding a Large Diameter Floating Ring
58 Large Diameter Floating Rings for a Refinery in Saudi Arabia
58 Large Diameter Floating Rings

Sweco Fab, Inc. recently designed and fabricated 58 floating rings for a Refinery in Saudi Arabia. Ranging from 40″- 155″ in diameter and 12″- 18″ in height, these rings weigh more than 1,500 lbs. each and are made from SA240-316H stainless steel plate with thickness of 1/2″ – 1 1/2″. All rings are fabricated by Full Penetration Weld and examined by dye penetration test.

Do you require floating rings for your current or future project? Let us price them for you today!
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30" Diameter Spectacle Blinds for a Petroleum Plant in Texas

30" Diameter Spectacle Blinds for a Petroleum Plant in Texas
30" Diameter Spectacle Blinds for a Petroleum Plant in Texas

Sweco Fab, Inc. recently manufactured Spectacle Blinds ranging in size from 28" to 30" for a petroleum plant in Texas. These Spectacle (Figure 8 Blinds) are rated for 300# service, and are fabricated from SA516 carbon steel, grade 70N.

Do you have a need for spectacle blinds in your plant or refinery? Get pricing today!

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150 PSIG Heat Exchanger for a Chemical Process Research Lab

150 PSIG Heat Exchanger for a Chemical Process Research Lab
150 PSIG Heat Exchanger for a Chemical Process Research Lab

Sweco Fab., Inc. recently designed and manufactured a 1 1/2″ diameter heat exchanger for a chemical process research laboratory.  This Heat Exchanger is fabricated from stainless steel, grade 316L, with a maximum allowable working pressure of 150 PSIG at 250°F. It was hydro-tested at 185 PSIG. Heat exchangers are widely used in refineries for multiple applications. Sweco Fab, Inc. can design and fabricate heat exchangers in different sizes and materials as per customer needs.

Rotary Valve for a Manufacturing Facility

Rotary Valve for a Manufacturing Facility
Rotary Valve for a Manufacturing Facility

Sweco Fab, Inc. recently fabricated a M-1318 Rotary Valve Assembly composed of a stainless steel hopper, double reduction gear, drive cover, and a sprocket & chain drive. The valve is powered by a 1/2 hp, 3 phase electric motor. This particular piece will be used in a plastic processing company. Rotary valves can be fabricated in different assembly formations and can be altered based upon customer needs.

Want to learn more about Sweco Fab and the products manufactured by Sweco? Instantly view a past Sweco webinar now!


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Spray Nozzle Assemblies for a Special Pressure Application

Spray Nozzle Assemblies for a Special Pressure Application
Spray Nozzle Assemblies for a Special Pressure Application

Sweco Fab. Inc. recently manufactured 16 injection spray nozzle assemblies from INCO 625 material for a specific pressure application.   Each nozzle is made up of a 1½ S/160 pipe. The quill construction is clog proof and utilizes the turbulence created by its unique design to achieve distribution of the injected liquid into the product flow.

Do you require spray nozzle assemblies as described above? Get pricing today!


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27′ x 16′ x 21′ Structural Frame for an Offshore Site

 27' x 16' x 21' Structural Frame for an Offshore Site
27' x 16' x 21' Structural Frame for an Offshore Site
 27' x 16' x 21' Structural Frame for an Offshore Site
Base in Fabrication Process
 27' x 16' x 21' Structural Frame for an Offshore Site
Structural Base in Painting Phase

 27' x 16' x 21' Structural Frame for an Offshore Site

PT&P custom designed and fabricated a 27′ x 16′ x 21′ structural frame to be placed on the sea-bed for an offshore rig. This assembly will be used as an undersea cable support frame, capable of withstanding a load of 600 Kilonewtons (68,000 lbs for each pad). It is constructed of 8 tube-steel, a 10 channel, and a steel plate. The frame will remain stationary on the sea-bed and is designed to endure heavy wave action when lowered to or raised from the sea-bed.

Finite element analysis of the lifting lug on the structure was performed to verify load conditions.  A trial fit-up of bolted sections was also conducted to ensure the structural frame will assemble easily before being placed in position.

Do you require a structural frame for your current or upcoming project? Get pricing today!

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60" diameter Flue Gas Duct

60" diameter Flue Gas Duct
60" diameter Flue Gas Duct

Sweco Fab, Inc. designed and manufactured a Flue Gas Duct, weighing over 66,000 lbs. and 18′-5 in length, for an oil refinery in Detroit, Michigan. The duct is designed to transport hot gases from the regenerator to the flue gas cooler. The walls are 1/2 thick with a high-density vibracast refractory lining. The rest of the unit was fabricated out of carbon steel SA-516-70 and is designed for a maximum pressure of 51 PSIG and maximum temperature of 1450°F.

Leak examinations where performed on the unit after fabrication, which included a10 percent x-ray test, a100 percent dye-pen test and a hydrotest at 77 PSIG.

Do you require a flue gas duct in your current or future job? Get pricing today!
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